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Lean Six Sigma Black Belt
Lean Six Sigma Black Belt
Curriculum
26 Sections
129 Lessons
Lifetime
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Live Class Recording
10
1.1
Class 1
1.2
Class 2
1.3
Class 3
1.4
Class 4
1.5
Class 5
1.6
Class 6
1.7
Class 7
1.8
Class 8
1.9
Class 9
1.10
Class 10
DEFINE PHASE: THE FUNDAMENTALS OF SIX SIGMA
7
2.1
Defining a Process
2.2
Critical to Quality Characteristics (CTQ’s)
2.3
Cost of Poor Quality (COPQ)
2.4
Pareto Analysis (80:20 rule)
2.5
QFD and Kano Analysis
2.6
Project Management, CPM, PERT, Risk Analysis, Activity Network Diagram
2.7
Basic Six Sigma Metrics: including DPU, DPMO, FTY, RTY Cycle Time, deriving these metrics
IMPROVE PHASE: FRACTIONAL FACTORIAL EXPERIMENTS
3
3.1
Designs
3.2
Confounding Effects
3.3
Experimental Resolution
E-Books & PPTs
2
4.1
Six Sigma For Dummies
4.2
Download PPT
Meanings of Six Sigma
6
5.1
Meanings of Six Sigma
5.2
General History of Six Sigma & Continuous Improvement
5.3
Deliverables of a Lean Six Sigma Project
5.4
The Problem Solving Strategy Y = f(x)
5.5
Voice of the Customer, Business, and Employee
5.6
Six Sigma Roles & Responsibilities
DEFINE PHASE: SELECTING LEAN SIX SIGMA PROJECTS
7
6.1
Building a Business Case & Project Charter
6.2
Developing Project Metrics
6.3
Financial Evaluation & Benefits Capture
6.4
Strategic planning and deployment for initiatives
6.5
Hoshin Kanri
6.6
Portfolio
6.7
SWOT
DEFINE PHASE: THE LEAN ENTERPRISE
5
7.1
Understanding Lean
7.2
The History of Lean
7.3
Lean & Six Sigma
7.4
The Seven Elements of Waste: a. Overproduction, Correction, Inventory, Motion, Overprocessing, Conveyance, Waiting
7.5
5S: Straighten, Shine, Standardize, Self-Discipline, Sort
MINITAB DOWNLOAD AND SIMULATION
3
8.1
Download Minitab and run a test to understand the working
8.2
Data simulation and project working over Minitab
8.3
Six Sigma Tools & Templates access and working
MEASURE PHASE: PROCESS DEFINITION
4
9.1
Cause & Effect / Fishbone Diagrams
9.2
Process Mapping, SIPOC, Value Stream Map
9.3
X-Y Diagram
9.4
Failure Modes & Effects Analysis (FMEA)
MEASURE PHASE: SIX SIGMA STATISTICS
4
10.1
Basic Statistics
10.2
Descriptive Statistics
10.3
Normal Distributions & Normality
10.4
Graphical Analysis
MEASURE PHASE: MEASUREMENT SYSTEM ANALYSIS
4
11.1
Precision & Accuracy
11.2
Bias, Linearity & Stability
11.3
Gage Repeatability & Reproducibility
11.4
Variable & Attribute MSA
MEASURE PHASE: PROCESS CAPABILITY
4
12.1
Capability Analysis
12.2
Concept of Stability
12.3
Attribute & Discrete Capability
12.4
Monitoring Techniques
ANALYZE PHASE: PATTERNS OF VARIATION
2
13.1
Multi-Vari Analysis
13.2
Classes of Distributions
ANALYZE PHASE: INFERENTIAL STATISTICS
3
14.1
Understanding Inference
14.2
Sampling Techniques & Uses
14.3
Central Limit Theorem
ANALYZE PHASE: HYPOTHESIS TESTING
4
15.1
General Concepts & Goals of Hypothesis Testing
15.2
Significance; Practical vs. Statistical
15.3
Risk, Alpha & Beta
15.4
Types of Hypothesis Test
ANALYZE PHASE: HYPOTHESIS TESTING WITH NORMAL DATA
3
16.1
1 & 2 sample t-tests
16.2
1 sample variance
16.3
One Way ANOVA: a. Including Tests of Equal Variance, Normality Testing, and Sample Size calculation, performing tests and interpreting results.
ANALYZE PHASE: HYPOTHESIS TESTING WITH NON-NORMAL DATA
8
17.1
Mann-Whitney
17.2
Kruskal-Wallis
17.3
Mood’s Median
17.4
Friedman
17.5
1 Sample Sign
17.6
1 Sample Wilcoxon
17.7
One and Two Sample Proportion
17.8
Chi-Squared (Contingency Tables): a. Including Tests of Equal Variance, Normality Testing, and Sample Size calculation, performing tests and interpreting results.
IMPROVE PHASE: SIMPLE LINEAR REGRESSION
3
18.1
Correlation
18.2
Regression Equations
18.3
Residuals Analysis
IMPROVE PHASE: MULTIPLE REGRESSION ANALYSIS
5
19.1
Non- Linear Regression
19.2
Multiple Linear Regression
19.3
Confidence & Prediction Intervals
19.4
Residuals Analysis
19.5
Data Transformation, Box-Cox
DFSS - DESIGN FOR SIX SIGMA
14
20.1
DFSS History, Quality Concepts
20.2
Quality Tools Pareto Analysis
20.3
House of Quality, QFD & TRIZ
20.4
DFSS Deployment
20.5
DFSS Phases
20.6
DFSS Tasks
20.7
Design for DFX
20.8
Tolerance Settings
20.9
Validate the Design
20.10
Axiomatic Design
20.11
FMEA
20.12
Experimental Design
20.13
Design Optimization
20.14
Tolerance Design, Precision/Tolerance
IMPROVE PHASE: DESIGNED EXPERIMENTS
3
21.1
Experiment Objectives
21.2
Experimental Methods
21.3
Experiment Design Considerations
IMPROVE PHASE: FULL FACTORIAL EXPERIMENTS
4
22.1
2k Full Factorial Designs
22.2
Linear & Quadratic Mathematical Models
22.3
Balanced & Orthogonal Designs
22.4
Fit, Diagnose Model, and Center Points
CONTROL PHASE: LEAN CONTROLS
4
23.1
Control Methods for 5S
23.2
Kanban
23.3
Poka-Yoke (Mistake Proofing)
23.4
TPM and Visual Factory
CONTROL PHASE: STATISTICAL PROCESS CONTROL (SPC)
12
24.1
Data Collection for SPC
24.2
I-MR Chart
24.3
Xbar-R Chart
24.4
U Chart
24.5
P Chart
24.6
NP Chart
24.7
X-S chart
24.8
CumSum Chart
24.9
EWMA Chart
24.10
Control Chart Anatomy
24.11
Subgroups, Impact of Variation, Frequency of Sampling
24.12
Center Line & Control Limit Calculations
CONTROL PHASE: SIX SIGMA CONTROL PLANS
5
25.1
Cost-Benefit Analysis
25.2
Elements of the Control Plan
25.3
Elements of the Response Plan
25.4
Sample project work implementation and description by the trainer
25.5
CLSSBB Examination preparation and mock questions discussion
Exam
1
26.1
Lean Six Sigma Exam
60 Minutes
50 Questions
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